The Cement Mine operates in a challenging environment where dust levels are extremely high, posing significant health risks to operators due to long-term exposure. In 2023, BuilderX Robotics installed a remote intelligent control system on the Hitachi ZX360H-5A hydraulic backhoe, utilizing a 5G private network to enable unmanned vehicle and shovel coordination for cement mining operations. The implementation of advanced AI functions aims to enhance safety, efficiency, and operator well-being in this hazardous environment.
Challenges
The Cement Mine faces several critical challenges associated with its operations:
- High Dust Levels: Dust generated during cement mining operations poses health risks such as silicosis and cement pneumoconiosis for operators.
- Safety Concerns: Operators are at risk of accidents due to the hazardous environment and the potential for collisions between vehicles and personnel.
- Operational Efficiency: Efficient coordination between vehicles and shovels is essential to maintain productivity while minimizing downtime and accidents.
Solution
To address these challenges, BuilderX Robotics installed a remote intelligent control system equipped with advanced AI functions on the Hitachi ZX360H-5A hydraulic backhoe:
- Equipment: Hitachi ZX360H-5A Hydraulic Backhoe.
- Network: 5G Private.
- AI Functions: Pedestrian Detection, Posture Detection, Bucket-Depth-Indicator (BDI), One-Click Reset, Anti-Collision, Data Storage, Remote Ignition, Abnormal Warning. These functions enhance safety, efficiency, and operational control in the Cement Mine.
Implementation
The implementation of the remote intelligent control system involved:
- Installation: Seamless integration of the system onto the Hitachi ZX360H-5A backhoe, ensuring compatibility with existing infrastructure and operational processes.
- Training: Training operators on the use of the remote control system and the utilization of AI functions to enhance safety and efficiency.
- Testing: Conducting comprehensive testing to ensure the reliability and effectiveness of the system in real-world mining conditions.
Results
The deployment of the remote intelligent control system has yielded significant results for the Cement Mine:
- Improved Safety: AI functions such as pedestrian detection and posture detection enhance safety by reducing the risk of accidents and collisions.
- Enhanced Efficiency: Efficient coordination between unmanned vehicles and shovels improves operational efficiency, minimizing downtime and optimizing productivity.
- Operator Well-Being: Remote operation reduces operators' exposure to hazardous dust levels, mitigating health risks associated with long-term inhalation.
Conclusion
By leveraging advanced technology and AI-driven solutions, the Cement Mine has successfully addressed safety, efficiency, and health concerns associated with its operations. The deployment of the remote intelligent control system on the Hitachi ZX360H-5A backhoe marks a significant step forward in ensuring a safer and more productive working environment in the cement mining industry.